Showing posts with label fiesta mk4. Show all posts
Showing posts with label fiesta mk4. Show all posts

Tuesday, 11 June 2013

Painting rear Drums - Pocket Money Project

So this is really more detailing than modding, drums are not sexy but on a small front wheel drive car they are more than adequate for rear end stopping power.

However over time they do go rusty and become horrific looking, detracting from the car and your shiny wheels. Rusty drums are beyond not sexy, they are rotating brown blobs of horrendous metal that must be rectified!

Any vehicle with drums that are unpainted will benefit from a quick clean up. Its very in-expensive, requires little work and makes quite a dramatic difference to how the rear wheels look. If nothing else it will stop rusty run off, dust and metal fall out from covering the rear wheels, saving cleaning work and potentially wheel refurb in the long run.

The following covers preparing and painting the fiestas rear drums, all paint, cleaners, brushes etc were sourced from Poundland and the 99p store!

Last of the big spenders me!

Items for the job:

Metal paint, dark grey hammered finish for that retro look   (Poundland straight to metal paint)
Degreaser                                                                          (Elbow grease 99p store)
Strong solvent                                                                    (Poundland nail varnish remover)
Wire brushes                                                                      (Poundland)
Cheap pack of paint brushes                                              (Poundland)



Starting point

So to begin with we do the obvious, crack the wheel nuts off, jack the car up and support it on axle stands.

Ensure the car is solidly supported before removing the wheels and storing out of the way. Tucked under the sills is a good place just in case something goes wrong with the stands.

DO NOT DROP A CAR ON YOURSELF & IF YOU DO; DO NOT BLAME ME!

Just thought I'd throw that out there, its frightening what some people regard as "Securely supported"

Before:

Here's a rusty drum, not very exciting as if you are reading this I'm sure you have two of your own.



Stage 1 - Removing loose rust and dirt:

So as everybody knows, painting is all about preparation. We can take a few liberties as we are working with fairly forgiving, direct to rust paint. However we want the finish to look good so we need to shift all the loose rust and crud first.

Break out the wire brush and go thoroughly round the drum and angled edge, do not do the wheel contact area as we cant see that part and the copper slip or other anti seize compound would be a nightmare to clean off.

This area should be mostly rust free as its protected by the wheel and copper slip or similar.


Ensure you brush off any part you intend to paint, try not to brush debris in between the drum lip and the hub. It probably wont cause any problems but may make nasty grinding noises for a while till it gets ground down.

Stage 2 - Degrease:

Take your preferred degreaser, not the solvent at this stage and spray on the areas you have brushed. Applying large amounts up close will help to blast any remaining loose contaminants off.

Leave to dwell on one drum while you work on the other and then return to the first. You may want to use one of your cheap paint brushes to work the degreaser into the drum to shift any stubborn dirt. Then spray on more solution and allow to run off.


The picture above shows a nice puddle of degreaser forming on the drive after running off the drum. Remember to rotate the drum while working to ensure you don't miss spots.

Don't allow the degreaser to dry out on the drum, we want to keep any unwanted grease or particulates in solution so they will wash off.

Stage 3 - Wash down:

So with most of the nasties removed from the drums, we need to clean away the degreaser as paint does not react well to most liquids, especially degreasers. We also want to wash away any other stubborn contaminants, which is where the solvent comes in.

You could use various chemicals for this stage such as Isopropyl Alcohol (IPA), brake cleaner, acetone, xylene, body shop pre paint cleaners. Basically it has to be a strong solvent that will evaporate without leaving any residue that could prevent a good paint finish.  

PLEASE USE SOLVENTS SAFELY - AVOID NAKED FLAMES, SMOKING, CONFINED SPACES, LACK OF VENTILATION  EXCESS INHALATION, SMALL CHILDREN, WILDLIFE, POND LIFE... blah blah blah you get the message I hope :).

 Take your solvent, ideally in some sort of trigger spray, and use to wash down the drums. We want to remove all the degreaser and other dirt. Rotate and keep spraying until it runs off as before, do the other side then return and repeat until you are happy the drums are clean.


Above you can see the washed down drum, with a brownish puddle underneath where the solvent has removed rust particles etc.

Allow the solvent to dry out completely before proceeding any further, on a warm day the solvent will evaporate faster, the puddle underneath will give an indication of how things are progressing.


Here we can see the solvent mostly dry, the drum has less sheen and there is less contrast between the different areas of the drum where they have corroded at different rates. Also the puddle beneath the drum is visibly drying out.

Do not rush this stage, paint likes solvents even less than it likes de-greaser. While its drying go have a coffee, a snack, take a nap or do something else to pass the time.

Stage 4 - Painting:

Finally we are at the main event, having done the preparation properly the painting should be quick and easy.

I went with two coats, the paint I used said about an hour between coats, but as it was one of the few warm days we have had this year I think it was closer to 30 minutes, if that.

Take care not to splash the stuff on yourself or the car, usual paint rules apply. Don't overload the brush, watch out for runs and as its a metal paint don't over brush areas that have started to cure.


There's the first coat on, looking better aleady. Don't forget to do the edge of the drum and the lip of the hub.



Second coat on and starting to dry nicely. I would recommend leaving as long as possible before refitting wheels just in case. The most likely issue with putting the rims on too quickly is dirt or dust coming off the wheel and settling into the wet paint which would look nasty.

Stage 5 - Refitting Wheels

Having allowed time for the paint to dry, add anti-sieze to the contact face of the wheel hub. Its important to cover anywhere that touches the drum as the copper slip will help prevent any stray spots of paint on the drum sticking to the wheel hub.

Once the wheels are back, lower down, torque up the nuts and admire your work.



Ensure you leave the recommended full drying time before you drive the vehicle so paint doesn't come flying off all over the place.

Results:

I was very pleased with the looks afterwards, a massive improvement over the rust that was there before.

As my drums have been on for around 60,000 miles, and I like the look, for me a hammered finish was the way to go. On newer drums or with more preparation work there's no reason not to use a smooth finish paint.

Cost wise it can be done for very little as this has shown, its a very quick job and will help to keep the wheels cleaner.

Monday, 3 June 2013

Cars in the yard (Part 1) Fiesta MK4 LX

 So its not quite as impressive as a Need for Speed garage but here is the first quick run down of the cars I've got / am lumbered with looking after.

Fiesta MK4 1.25 LX - Nouveau Red

My second car, bought brand shiny new in 1998 when I was 18, now with 155K on the clock and still going strong. Touch wood its been very trouble free motoring, I lost a couple of exhaust valves on the M25 in 2010 resulting in the head going away for some tlc and coming back all cleaned up, new valves, shims and a nice skim that resulted in a lovely increase in torque. Finally had its first replacement clutch around 145k

Currently running as follows:

Engine:

Standard bar head work mentioned above.

Exterior:

LED side and number plate lights

H7R HID conversion ( "R" is the important part, designed for reflector lenses so no nasty glare)

Paintwork still mostly good as I've looked after her, however rust badly eating the drivers side arch after being rubbed some years back. Other arch starting to rot, drivers side sill over the winter has gone from some bubbles to just plain nasty. Many car park scars, scratches etc.

Heres some pictures of the damage, those of a sensitive disposition should look away!

Worst part first, OS rear arch, rubbed in work car park circa 2004 and I failed to keep the wet out:






Next up a nasty scratch that runs front to back on the near side:



Bumper corners next, damage courtesy of considerate neighbours:




Now for the bonnet, classic lacquer peel from stone chips gone bad. A hazard of "Enthusiastic" B road driving for 15 years and 160,000 miles.



And finally a shot of the paint, apart from the odd swirly and the above little issues she was holding together quite well



Suspension:

Supersport uprated dampers all round, 40 mm drop at the front / 20 mm at the rear.
Was 40 mm  all round but far too bumpy on our crappy roads so swapper rear springs for Gmax 20mm drops.

Some pics of how the wheels sit:





OMP Front Lower Struct Brace

Rear 12.5mm Axle spacers, Ford item from a street Ka I think.

Zetec S Phase 2 14 Spoke alloys with 195/50/15 Avon ZV3 tyres
(Was steels / Then Momo arrows (Still awaiting refurb) / then Momo Racers now utterly wrecked.)

Competition extended wheel studs +10 mm length over standard.

Heavy duty rear beam bushes

Brakes:

Braided hoses

Interior:

Zetec S Charcoal and Blue seats

Momo gear knob and handbrake handle

Steering wheel cover (A bit Gandad I know but I have big paws and it makes the wheel a touch bigger)

ICE:

Pioneer Single DIN CD / SD / USB head unit

Vibe 4 Channel Class D amp

Alpine Class D Sub amp

Fusion Components in front doors | Infinity reference 6x9 in rear shelf | Vibe Exact 8 Sub

Ixos Gamma Geometry Speaker Cable | Auto leads and Shark power cables and fittings

Stinger 1 Farad power cap

What's next:

Tin worm to be sorted out properly, rust to be cut out with new panels welded in for both sills and both rear arches.

Paint repairs all round. Underside and inner arches all to be rust proofed and painted

[As of  Wednesday 29th May 2013 she is in the care of Steve the restorer. Nice pictures of a mint fezzy in approximately 3 weeks!]

Over Fenders

Brake upgrade from the standards to 260mm from a MK6.5. Paint to callipers and rear drums before fitting. Will do calliper painting post when I finally get time to refurb them.

Oil catch can

Rear upper strut brace

Longer Term - Engine swap to Puma 1.7 or  possibly a rebuild with 1400 bottom end and current head for a high compression engine.